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Degaser Tablets
A range of chemical degassing and degassing cum grain refining agents
for aluminum and its alloys.
DEGASER products are compacted tablets in different sizes to facilitate
treatment of various melt sizes . They are plunged into aluminum melts
for degassing .
Purpose
Even under the best melting conditions, it is often impossible to prevent
hydrogen gas from entering the melt which finally gives rise to porosity
in the cast products. It is therefore necessary to remove as much of hydrogen
from the melt as possible prior to pouring.
Degaser range of products remove the dissolved hydrogen by diffusion
process. Degassing with these products is superior to flushing with chlorine
gas which is associated with problems of space, equipment, corrosion,
health hazards, etc. Some of the degassing products contain grain refining
elements also and these products function as combined degassing and grain
refining agents.
| Specifications |
Colour |
Degaser-190 (All Sizes) |
Blue |
| Degaser-200 ( 50 Gms) |
White |
| Degaser-200 (100 Gms) |
White |
| Degaser-200 (250 Gms) |
White |
| Degaser-200 (500 Gms) |
White |
Form
|
Tablet |
Moisture
|
0.05% Max. |
Density |
1.70-1.90 Gms / Cc |
Weight |
50 Gms & 100 Gms |
(+/ - 2 Gms) |
| 250 Gms & 500 Gms |
(+/ - 4 Gms) |
Instructions For Use
Select the right grade of DEGASER from the application guide given below
Application Guide
|
Degaser
|
Colour |
Function |
Alloy Type |
Application Rate* |
Comment |
200
|
White |
Degassing |
All |
0.15-0.20 % |
Maximum degassing
potential.
|
190
|
Blue |
Degassing & grain refining |
All |
0.15-0.20 % |
General type used
for most applications |
| *Approximate
application rate have been given in this application guide |
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Plunge the recommended quantity as per the application guide to
the bottom of the melt using a preheated cylindrical or rectangular
basket type plunger when the temperature is falling. The degassing
should be continued until the bubbling ceases.
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Coat the plunger with a refractory coating to prevent iron pick up.
Dry the plunger completely before use.
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Remove the wrapper before the DEGASER tablets are plunged, otherwise
metal may pick up hydrogen from the decomposition products of the
wrapper. Do not expose DEGASER tablets to atmosphere as far as possible
as moisture pick up would result.
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As a gentle rolling action creates more efficient degassing than
a turbulent action, apply DEGASER tablets in two or more successive
operations rather than in a single operation.
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In case of Al-Si Hypoeutectic and eutectic alloys, degas before modification
treatment. This helps in securing a constant degree of modification
by destroying any existing modification and then remodifying to a
known and desired extent.
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In case of AI-Si hypereutic alloys, degas before and after grain
refining treatment. This helps in knocking off sodium present in the
melt before grain refinement and in getting better dispersion of the
primary silicon particles after grain Reinement.
| Customer Benefits |
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Degaser range of products:
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Eliminates hydrogen gas porosity, removes non-metallics and
enables to achieve polished finishes for plating and anodizing.
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Improves mechanical properties.
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Are available in tablet form and can be plunged with a simple
plunging tool.
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Are supplied in a wide range of grades and sizes for economical,
accurate and efficient metal treatment.
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| Standard Packing |
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| Safety Precautions |
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